Airless

Automatic Airless Spray Guns – maximum area output with minimal overspray

Automatic airless spray guns atomize coatings solely via high material pressure—with no atomizing air. This delivers very high transfer efficiency, short cycle times, and reproducible film thicknesses in series coating, production lines, and robot cells. Typical pressure ranges—depending on material and tip—are 80–220 bar.

Tip, fan, filter – what makes airless process-reliable

Tip selection defines fan width and output (e.g., 517 = approx. 25 cm fan, 0.017" orifice). Filter grades of 30–100 mesh protect the tip and ensure even atomization. Together with piston or diaphragm pumps and stable pressure control, you get consistent, reproducible results.

Automation & Integration

Airless automatic guns are typically controlled via 24 V I/O (needle stroke) and mounted on base plates. Quick-change tips, circulation systems (material loop), bypass, plus pressure and temperature monitoring shorten downtime and increase process reliability—ideal for paced lines and robot applications.

Benefits at a glance

• High area output & short cycle times
• Very high transfer efficiency & less overspray
• Reproducible film thicknesses & consistent spray pattern
• Robust integration into lines & robot cells

Distinction: AirCombi & Airspray

AirCombi (Airmix) adds air assistance to airless for even crisper edges or demanding geometries. Airspray (HVLP/conventional) excels in fine finishing and very thin coats. For high area output and efficiency, airless remains the first choice.

Top manufacturers for automatic airless guns

• Sames – compact automatic airless guns (base-plate mount) for high application rates, short cycle times, and stable processes.
• Wagner – industrial airless (e.g., GA series) for continuous operation; stainless media paths and reproducible results on metal, wood, plastic.
• Anest Iwata – WA/WRA series (HVLP/conventional) for precise series application; wide range of air caps & tips.
• Graco – automatic airless with compact housing for high production speeds and quick tip changes.
• Krautzberger – airless automation solutions for paints, waterborne coatings, adhesives, and higher-viscosity media.
• Walther Pilot – compact automatic airless guns (including mini formats) for tight installation spaces in paced lines.
• WIWA – High-performance airless systems for precise coatings, high flow rates, and reliable continuous operation in industrial applications.
• Dürr – EcoGun AL/AS AUTO for precise high-pressure coating in automated lines. Compact, service-friendly design with high process reliability.
• SATA – German precision “Made in Kornwestheim.” SATA stands for durable quality, fine atomization, and ergonomic handling. The SATAjet X series uses a special labyrinth air system for an exceptionally uniform spray pattern.
• DeVilbiss – Part of Carlisle Fluid Technologies. The Advance HD series offers precise stainless-steel tips, Trans-Tech® air caps, and variants for solvent- and waterborne paints—perfect for fine finishing work.
• Beschichtpunkt – specialist for application technology and gravity spray guns with a focus on precise atomization, ergonomics, and high surface quality.
• Binks – Spray guns, pressure tanks & accessories for precise coating applications.
• Colad – Painting supplies, masking materials & mixing systems for efficient coating processes.
• Elcometer – Precise measuring & testing technology for film thickness, adhesion, climate & surface preparation.
• Mirka – Abrasives, polishing systems & dust extraction technology for perfect surface preparation.
• Ransburg – Electrostatic spray guns & systems for efficient, material-saving coating.

Discover airless automatic guns, tips, and hoses—precisely matched to your line. Request a personal consultation or View products.