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28/09/2025

OIP

SATAjet 100 B: Versatile Applications for Fillers, Primers & More

Practical Guide

SATAjet® 100 B – The Right Choice for Every Material

The SATAjet 100 B is not limited to a single task. Whether fillers, primers, or insulation – the spray gun covers a wide variety of materials. In this article, we show you, based on the official user manual, which nozzles and pressures are recommended for different applications and how to achieve the best results with this gun.

SATAjet 100 B Material Variety

Materials & Recommended Settings (Guidelines)

Material Nozzle Size Recomm. Pressure Note
2K Filler (medium viscosity) 1.8–2.0 mm approx. 2.0 bar HVLP Very uniform layer build-up
High-viscosity fillers 2.0–2.5 mm approx. 2.5 bar RP High material output, faster layer build-up
Primers / Insulations 1.6–1.8 mm 2.0–2.3 bar Optimal surface wetting

*Guidelines from the user manual – actual settings should be adjusted depending on the material.

3+
Material groups can be processed safely
1.6–2.5 mm
Flexible nozzle range
HVLP & RP
Two systems for every requirement
Practical Tip: For high-viscosity materials, the manual recommends larger nozzles (up to 2.5 mm). This prevents clogging and saves time when building up layers.

Workflow Example: 2K Filler

  1. Fill the cup with mixed 2K filler.
  2. Insert 2.0 mm nozzle set, set pressure to approx. 2.0 bar HVLP.
  3. Test spray on a sample surface – check spray pattern and fine-tune.
  4. Coat surfaces evenly with a 15–20 cm distance.
  5. Allow short flash-off times between coats.
  6. After finishing, flush the gun immediately according to the “Cleaning” chapter.

FAQ – Materials & Applications

Can I spray basecoats with the SATAjet 100 B?
No – the gun is designed for fillers and primers. SATA recommends specific models for basecoats.

Which nozzle is suitable for high-viscosity fillers?
Large nozzles between 2.0–2.5 mm are recommended.

How do I know the correct pressure?
The manual mentions approx. 2.0 bar (HVLP) and 2.5 bar (RP) as guidelines – always check with the material.

Can I process multiple materials with one nozzle set?
Yes, but the best results are achieved with nozzle sizes tailored to each material.

How can I avoid material waste?
Adjust the viscosity correctly, maintain spraying distance, and keep the air pressure within the recommended range.

Conclusion: Whether fillers, primers, or insulations – the SATAjet 100 B covers all essential preparatory tasks with its flexible nozzle sets and clear pressure recommendations. Those who follow the instructions from the user manual will always achieve consistent, reproducible results.