Practical Guide
SATAjet® 100 B – Optimal Settings & Pro Workflow
The SATAjet 100 B is a true workhorse when it comes to fillers, primers, or sealers. But only with the right settings and a clear workflow does it unfold its full potential. Here you’ll find practical reference values and a step-by-step guide directly derived from the operating manual.
Reference Values for Optimal Settings
| Application | Nozzle Size | Inlet Pressure | Spray Distance |
|---|---|---|---|
| Filler (medium viscosity) | 1.8–2.0 mm | approx. 2.0 bar (HVLP) | 15–20 cm |
| Filler (high viscosity) | 2.0–2.5 mm | approx. 2.5 bar (RP) | 15–20 cm |
| Sealers / Primers | 1.6–1.8 mm | 2.0–2.3 bar | 15–20 cm |
*All values are reference points from the operating manual. Exact values depend on material and environment.
1.6–2.5 mm
Wide range of nozzle sets
Wide range of nozzle sets
15–20 cm
Optimal working distance
Optimal working distance
2–2.5 bar
Recommended working pressure
Recommended working pressure
Practical Tip: First set the material flow lower and gradually increase it. This way you’ll quickly find the balance between coverage and even application.
7-Step Pro Workflow
- Prepare the work environment (dust-free, ventilation, check lighting).
- Fill the cup and adjust material according to manufacturer’s specifications.
- Select the appropriate nozzle (depending on material viscosity).
- Regulate pressure – HVLP approx. 2.0 bar / RP approx. 2.5 bar.
- Perform a test spray, check the spray pattern, and adjust if necessary.
- Apply coating evenly, maintaining correct spray gun distance.
- After work, clean and maintain the spray gun according to the manual.
Avoid Common Mistakes
- Runs: Too much material flow or working too slowly → reduce flow, adjust working speed.
- Overspray: Pressure too high → lower to recommended value.
- Uneven spray pattern: Clean air cap, check nozzle set.
Conclusion: With the right settings and a clear workflow, you’ll achieve consistent results with the SATAjet 100 B. Use the reference values from the operating manual as a basis – and adapt them flexibly to the material and project.
