Sagola 4100 Xtreme Ceramic Pressure Version – Maximum Precision for Industrial Coatings
The Sagola 4100 Xtreme Ceramic Pressure Version was developed for demanding industrial applications where constant material flow, high atomization quality, and maximum wear resistance are required. With a ceramic air cap and tungsten carbide needle/nozzle set, it is particularly suitable for abrasive or high-viscosity materials.
Product Overview & Variants
| Feature | Configuration / Benefit |
|---|---|
| System | Pressure version (for material pressure from pressure tanks or pumps) |
| Air Cap | e.g., 63C Ceramic – uniform, stable atomization |
| Nozzle Sets | e.g., 2.80 mm (guide value depending on material) – Tungsten Carbide |
| Needle | Tungsten Carbide – long service life with abrasive media |
| Typical Applications | Corrosion protection, industrial primers, high-strength coatings |
Ceramic and tungsten carbide components significantly reduce wear.
Stable airflow for uniform material distribution.
Ideal for pressure systems with tanks or pump delivery.
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View ProductRecommended Basic Settings (Guide Values)
- Air pressure at the gun: according to air cap specification (guide value per manufacturer instructions)
- Material pressure: depending on viscosity and delivery technology (ensure uniform material flow)
- Nozzle size: e.g., 2.80 mm for high-viscosity or filled materials (check application-specific)
- Spray distance: approx. 15–25 cm (depending on material and component geometry)
Note: Values are guidelines and depend on material, temperature, and delivery technology.
Professional Workflow in 6 Steps
- Stir material according to manufacturer instructions and filter if necessary.
- Select and mount the nozzle set appropriate for the viscosity.
- Set the pressure system (tank/pump) to a constant material pressure.
- Fine-tune the air pressure until a homogeneous spray pattern is achieved.
- Perform a test coating and check the layer pattern.
- Execute production coating with uniform distance and overlap.
Practical Troubleshooting
- Unstable spray pattern: Clean the air cap; check air pressure.
- Atomization too coarse: Slightly increase air pressure; check for a smaller nozzle.
- Fluctuating material flow: Check material pressure and delivery lines.
- Excessive wear: Check the nozzle set for abrasion and replace if necessary.
Maintenance & Care
- Rinse thoroughly with a suitable cleaning medium after each use.
- Clean the air cap separately – do not use hard tools.
- Regularly check the nozzle needle for wear.
- Inspect seals and replace if necessary.
- Store the gun in a dry and dust-free environment.
FAQ – Frequently Asked Questions
What materials is the pressure version suitable for?
For industrial coatings, especially high-viscosity or filled media.
Why a ceramic air cap?
It offers high wear resistance and constant atomization quality.
When to use a 2.80 mm nozzle?
For thick-film or highly pigmented materials (verify application-specific).
Is the gun pump-compatible?
Yes, it is designed for pressure systems with external material delivery.
How do I extend the service life?
Through regular cleaning and early replacement of worn components.
Conclusion
The Sagola 4100 Xtreme Ceramic Pressure Version is a powerful solution for industrial coating processes with high demands for precision and wear resistance. With the correct nozzle selection, matched pressure settings, and consistent maintenance, you achieve reproducible results with maximum efficiency.
