Practical Guide
Binks MX88023 (23:1): Setup, Recommended Parameters & Reliable Operation for High-Viscosity Materials
The Binks MX88023 pumps are engineered for highly viscous coatings such as mastic, PVC, underbody protection, and sound deadeners. This guide covers installation, recommended setup parameters, troubleshooting, and maintenance to ensure consistent, long-term performance.
Max Fluid Pressure
161 bar
Reference value
Flow Rate @ 60 Cycles/min
≈ 52.8 l/min
Nominal output
Pump Ratio
23 : 1
Ideal for thick coatings
Product Overview (Variants & Connections)
| Variant | Seal/Pack Options (Fluid Section) | Application |
|---|---|---|
| CMH, SMH, CMB, SMB | PTFE, UHMW-PE (some ceramic-filled), leather, chevron packings | High-viscosity coatings (mastic, PVC, underbody, sound deadener) |
| Connections | Air inlet 3/4" NSP/BSP; Ram inlet 2" NPT; Fluid outlet 1½" NPT | Seamless integration with existing systems |
| Performance | Nominal volume per cycle ≈ 0.880 l; max intermittent rate 25 cycles/min | Stable flow, minimal pressure loss |
| Certification | ATEX Zone 1/2; II 2 G c X IIB T4 | For solvent- and water-based materials |
Note: Values are indicative based on manual data.
Pro Tip: Keep the solvent cup filled at least one-third with a compatible lubricant. This maintains rod cleanliness and seal lubrication—improving durability and performance.
Order the matching MX assembly directly here:
Buy MX88023 NowRecommended Base Settings (Guidelines)
- Air system: use 1/2" BSP filter/regulator at the end of the air line; supply clean, dry air (ISO 8573-1 Class 3.3.2).
- Before startup: flush pump with a compatible solvent.
- Startup cycle: begin with low cycle rate to vent air and check for leaks.
- Grounding: ensure the unit is properly grounded to prevent static charge.
- Key limits: Max pressure 161 bar; intermittent cycle ≤ 25 cycles/min; output per stroke ≈ 0.880 l.
All figures are reference values; adjust based on your material and environment.
Professional Workflow (7 Steps)
- Mounting & Positioning: Secure the pump with sufficient space for maintenance and inspection.
- Piping: Dimension inlet/outlet lines properly (e.g., 2" inlet, 1½" outlet).
- Air Side: Install air filter/regulator and grounding; ensure air quality ISO 8573-1 Class 3.3.2.
- Flushing: Fill and flush the fluid section with compatible solvent before operation.
- Soft Start: Begin slowly, vent air, and check for leaks.
- Seal Monitoring: Regularly inspect rod seal area; maintain solvent cup level.
- Final Adjustment: Tune output and pressure within specification once steady operation is achieved.
Troubleshooting (Typical Issues)
1) Pump won’t start
- Check air supply and connections.
- Inspect nozzle for blockage; clean or replace if needed.
2) Pump won’t stop (up/down stroke)
- Top or bottom ball valve dirty/worn → clean or replace.
- Packing worn → inspect and replace.
3) Continuous air leak / unstable operation
- Check poppet assemblies; replace if worn.
- Inspect air piston seal or diaphragm.
- Clean or replace spool/sleeve.
4) Pump runs but no output
- Inlet filter or siphon blocked → clean/replace.
- Check material level and suction connections.
- Free or clean lower check ball.
Maintenance (Quick Checklist)
- Daily: Inspect seals, solvent cup level (≥ 1/3 full), and general operation.
- 6-month check: Perform stall test; inspect piston seals and quick exhaust valves.
- ~10 million cycles: Replace air piston seal, poppet assemblies, and motor rod cartridge.
- Use proper accessories: air regulator/filter, muffler adapter, grounding wire.
- Always confirm solvent-lubricant compatibility with material supplier.
FAQ
Which materials is the MX88023 designed for?
Thick coatings such as mastic, PVC, underbody coatings, and sound deadeners.
Thick coatings such as mastic, PVC, underbody coatings, and sound deadeners.
Is the pump ATEX certified?
Yes, certified for Zone 1/2 – II 2 G c X IIB T4.
Yes, certified for Zone 1/2 – II 2 G c X IIB T4.
What air quality is required?
ISO 8573-1 Class 3.3.2 (particle 5 µm, dew point −20 °C @ 7 bar, oil 0.1 mg/m³).
ISO 8573-1 Class 3.3.2 (particle 5 µm, dew point −20 °C @ 7 bar, oil 0.1 mg/m³).
Should it be flushed before first use?
Yes, always flush with a compatible solvent before startup.
Yes, always flush with a compatible solvent before startup.
How noisy is it?
Sound levels may reach ≥ 85 dB(A); hearing protection recommended.
Sound levels may reach ≥ 85 dB(A); hearing protection recommended.
Conclusion
The Binks MX88023 offers powerful, stable performance for heavy coatings. With clean air supply, correct grounding, and consistent maintenance, you’ll achieve reliable flow, tight sealing, and long service life—ideal for professional coating operations.
