Which systems are included in the flat-rate maintenance fee? Gema handpieces. Work on the device trolley (e.g. vibration motor or control unit) is not included in the maintenance. What exactly is done and what is included in the exchange?We check the powder gun: Replacement of wear parts (nozzles, electrode holder, powder tube, and if necessary, hook cover), checking the gun function (high-voltage measurement and power of the cascade are checked)We check the injector: Replacement of wear parts (propellant nozzle, collecting nozzle, filter elements, O-rings if necessary, hose connection to the gun) We check the hose and replace if necessary: hose (6m standard length, longer possible on customer request), hose connection to the injector) If other defects are found, will we provide a cost estimate?- definitely. Which wear parts are included in the maintenance– see calculation tool. I like to think in terms of "categories" and divide the system into assemblies that are the same. So the pistol and injector are the two units that are relevant for us and the customer in terms of maintenance. Sometimes the fluid base in the suction unit is added to this. It's a good thing you wrote again. I probably overlooked that. In terms of costs, it's about €65, but it's rarely replaced. So I wouldn't necessarily include it in a service.What processing time do we assume? 1 week with sending back and forth?- 1-2 weeks processing time What do you get for the service?The customer receives a refurbished system, plus a maintenance log (various QA standards require regular maintenance for certification, for example). The maintenance log contains the replaced parts and measured values on date x.
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Operating instructions - Gema OptiFlex Pro BN manual coating equipment
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OptiSelect hand gun shaft (incl. cascade) polarity negative
The first choice for efficient manual coatingThe OptiSelect Pro is characterised by a particularly robust and durable design. The ergonomic gun is balanced in the hand, has a good grip and allows you to coat faster and more efficiently.No matter what conditions you are coating in, the OptiSelect Pro handgun is the first choice for efficient manual coating, even on complex parts.The new generation OptiSelect gun features the outstanding PowerBoost® high performance technology for maximum loading capacity. The benefits of the additional power ensure higher productivity, faster conveyor speeds and maximum area coverage, while the robust gun design ensures maximum reliability for the daily challenges of industrial coating. Key features OptiSelect Pro manual gun - PowerBoost high performance technology- Robust and ergonomic design for industrial use- PowerClean for quick and easy colour changes- Remote control on the back for quick and flexible operation- Use of high-quality non-stick materials- Extensive range of nozzles for all coating requirements- ATEX-certified gun and nozzle range Components work together perfectly for the best coating results The OptiStar® 4.0 control unit precisely monitors and controls all pneumatic and electrostatic parameters of the application.With the new PowerBoost technology, you can increase the quantity of your coating by maximising the area coverage.The tried-and-tested PCC mode ensures top quality thanks to ideal powder charging. With DVC technology, the powder output can be precisely regulated.coating quality.the OptiFlow injector precisely conveys the powder from the powder containerPowder flow and a homogeneous coating thickness.to the gun and guarantees a constantThe OptiSelect Pro manual gun offers maximum transfer efficiency and perfect coating quality and is ideal for frequent colour changes.
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Gema OptiFlex® Pro W
The universal solutionFor retrofitting or for mounting on cabins: OptiFlex Pro W can be flexibly integrated into the existing environment.- For retrofitting to cubicles- With universal wall bracket- With suction lance for direct delivery from the powder hopper or powder container
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The rinsing module can be used in combination with the OptiStar control unit. The rinsing module is used to increase the stability of the application processes. When processing metallic powders, for example, any bridging that could lead to short circuits is eliminated.In humid or tropical environments, any moisture is driven out of the injector, powder hose and gun. The colour change is accelerated for non-extreme colour changes. With PowerClean, the operator can activate a quick cleaning cycle directly from the gun and remove all powder build-up.Faster colour changeIdeal for metallics and difficult-to-spray powdersAlso available as a retrofit kitHow PowerClean worksThe operator activates PowerClean (7) directly at the gun (4) or at the control unit (5). Even during coating.The system forcefully blows compressed air in intervals through the PowerClean module (3), the injector (2), the powder hose and the powder gun (4).The blasts of compressed air clean all powder-conducting components and efficiently remove powder build-up. Faster colour changes with PowerClean The PowerClean function reliably removes powder from the injector, hose and gun with powerful compressed air intervals.This makes colour changes significantly faster and easier. Ideal for metallic powder and difficult powdersAccumulations of metallic powder inside the gun can cause short circuits and permanently disrupt the charging of the powder.With PowerClean, powder accumulations in the injector, hose and gun are regularly removed. Thisguarantees a constant powder charge. OptiFlex units from Gema can be quickly and easily retrofitted with the PowerClean kit. So that your coating adapts to the new conditions.
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OptiFlex® Pro C – ideal for powder testing and small seriesFor small seriesDo you coat small quantities and samples? The answer is OptiFlex Pro C with self-fluidising application cup.Perfect for the smallest of quantities– Application cup fluidised (optionally 150 ml or 500 ml)– Processes 20 to 250 g/min of powder– The application cup can be easily combined with any coating deviceThe OptiFlex Pro C, equipped with a fluid cup, conveys the powder to the standard OptiSelect gun. Fluid cups can be used for powder tests. OptiFlex® ProPower - Quality - ControlThe new generation of OptiFlex Pro manual equipment impresses with its additional coating performance thanks to the outstanding PowerBoost technology.With OptiFlex Pro, you can effortlessly process all types of powder and coat complex parts to the highest quality standards –worldwide and under the most challenging industrial conditions.Using the Electrostatic App is your first step towards Industry 4.0 and makes the manualcoating process transparent.The first choice in manual coatingThe OptiFlex Pro units are designed to be uncompromising and agile formaximum industrial suitability and worldwide use.The intelligent and durable components are perfectly matched to each otherand form a high-performance package for demandingmanual powder coating.The ergonomic and intuitive operation enables everyuser to achieve the best coating results every time.PowerBoost® - More power performance with safehandlingThe newly developed PowerBoost technology of the OptiFlex Pro Seriesoffers the highest powder loading capacity in the powder coating industry at 110 kVwhile complying with safety regulations.In addition, the user benefits from excellent coating performance.The new feature complements the proven functionalities such asPCC mode, presets and individual coating programmesand significantly expands the range of applications.Stay one step ahead of the competition!With OptiFlex Pro, you can coat extremely efficiently and withconsistently high quality.The PCC (Precise Charge Control) mode regulates the spray currenteven at the lowest amperage (0-10 µA) with the highestaccuracy. This prevents overcharging even ofdemanding powders such as metallic powders and ensureshighest quality for thick layers, multilayer applicationsand recesses.DVC (Digital Valve Control) technology ensures accurate andrepeatable adjustment of the powder output and ensuresuniform layer build-up.
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If 2 guns are required, the model can be converted into a double unit at any time. OptiFlex® ProPower - Quality - ControlThe new generation of OptiFlex Pro hand-held devices impresses with its additional coating performance thanks to the outstanding PowerBoost technology. With OptiFlex Pro, you can effortlessly process all powder types and beschicht. complex parts to the highest quality - worldwide and under the most difficult industrial conditions. Using the Electrostatic App is your first step towards Industry 4.0 and makes the manual coating process transparent.The first choice for manual coatingThe OptiFlex Pro devices are uncompromisingly and agilely designed for maximum industrial suitability and worldwide use. The intelligent and durable components are perfectly matched to each otherand form a high-performance package for demanding manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at all times.PowerBoost® - More power performance with safehandlingAt 110 kV, the newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry while complying with safety regulations. The user also benefits from outstanding coating performance. The new feature complements the proven functionalities such as PCC mode, presets and individual coating programmes and significantly expands the range of applications.Be one step ahead of the competition!With OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current even in the lowest ampere ranges (0-10 μA) with maximum precision. This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses.and recesses. The DVC (Digital Valve Control) technology ensures precise and repeatable adjustment of the powder output and ensures a uniform layer build-up.
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OptiFlex® Pro - Take your manual coating to a new level!Power: Maximum coating performanceThe newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry at 110 kV, while complying with safety regulations.As a result, the user benefits from outstanding coating performance.Quality: Best application resultsWith the OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current with maximum precision even in the lowest ampere ranges (0-10 μA). This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses.Control: Master the application!The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with integrated line management functions and service functions makes the coating process transparent and easier to control.OptiFlex Pro FFor continuous powder feeding Do you process the same colour over a long period of time? The OptiFlex Pro F with the 50-litre powder container is the right choice!- Economical for larger powder quantities- Suitable for all types of powder- Scratch-resistant 50 litre powder container with fluidisation- Easy cleaning of the containerIdeal powder preparationThe closed powder hopper of the OptiFlex Pro F protects the powder from the ambient conditions and fluidises the powder for ideal powder feeding.Additional power performanceThe newly developed PowerBoost technology with the 110 kV cascade offers the highest powder loading capacity in the powder coating industry, while complying with safety regulations.Simple colour changes, ideal for metallic applicationsThanks to PowerClean, the coater can start the cleaning cycle directly at the gun and prevent powder build-up.
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OptiFlex® Pro CF - ideal for small batchesAre you coating very small quantities and samples? The answer isOptiFlex Pro CF with flow cup/hopper cup.Perfect for very small quantitiesReproducible coating resultsSimple and reliable colour change in 20 secondsVisual control of all powder-carrying components Robust and durable industrial designRemovable hopper cup with 300ml or 600mlThe OptiSelect Pro gun has a very robust and ergonomic design and is equipped with an aluminium flow cup and directly integrated injector.Colour changes are reliable and can be carried out quickly and without tools in 20 seconds. The injector is removed in one simple step to inspect powder-carrying components. OptiFlex® ProPower - Quality - ControlThe new generation of OptiFlex Pro hand-held devices impresses with its additional coating performance thanks to the outstanding PowerBoost technology. With OptiFlex Pro, you can effortlessly process all powder types and beschicht. complex parts to the highest quality - worldwide and under the most difficult industrial conditions. Using the Electrostatic App is your first step towards Industry 4.0 and makes the manual coating process transparent.The first choice for manual coatingThe OptiFlex Pro devices are uncompromisingly and agilely designed for maximum industrial suitability and worldwide use. The intelligent and durable components are perfectly matched to each otherand form a high-performance package for demanding manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at all times.PowerBoost® - More power performance with safehandlingAt 110 kV, the newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry while complying with safety regulations. The user also benefits from outstanding coating performance. The new feature complements the proven functionalities such as PCC mode, presets and individual coating programmes and significantly expands the range of applications.Be one step ahead of the competition!With OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current even in the lowest ampere ranges (0-10 μA) with maximum precision. This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses.and recesses. The DVC (Digital Valve Control) technology ensures precise and repeatable adjustment of the powder output and ensures a uniform layer build-up.
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The first choice for efficient manual coatingThe OptiSelect Pro is characterised by a particularly robust and durable design. The ergonomic gun is balanced in the hand, has a good grip and allows you to coat faster and more efficiently.No matter what conditions you are coating in, the OptiSelect Pro handgun is the first choice for efficient manual coating, even on complex parts.The new generation OptiSelect gun features the outstanding PowerBoost® high performance technology for maximum loading capacity. The benefits of the additional power ensure higher productivity, faster conveyor speeds and maximum area coverage, while the robust gun design ensures maximum reliability for the daily challenges of industrial coating. Key features OptiSelect Pro manual gun - PowerBoost high performance technology- Robust and ergonomic design for industrial use- PowerClean for quick and easy colour changes- Remote control on the back for quick and flexible operation- Use of high-quality non-stick materials- Extensive range of nozzles for all coating requirements- ATEX-certified gun and nozzle range Components work together perfectly for the best coating results The OptiStar® 4.0 control unit precisely monitors and controls all pneumatic and electrostatic parameters of the application.With the new PowerBoost technology, you can increase the quantity of your coating by maximising the area coverage.The tried-and-tested PCC mode ensures top quality thanks to ideal powder charging. With DVC technology, the powder output can be precisely regulated.coating quality.the OptiFlow injector precisely conveys the powder from the powder containerPowder flow and a homogeneous coating thickness.to the gun and guarantees a constantThe OptiSelect Pro manual gun offers maximum transfer efficiency and perfect coating quality and is ideal for frequent colour changes.
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OptiFlex® Pro L – ideal for powder testing and small seriesFor small quantitiesDo you process small quantities of different objects on a daily basis? Then the OptiFlex Pro L is the solution for you.Fluidised powder containerUp to 4 litres of powderDetachable powder containerEasy to dismantle for quick cleaningThe OptiFlex Pro L, equipped with a 4 litre fluid container, is compact and allows the real reproduction of applications. OptiFlex® ProPower - Quality - ControlThe new generation of OptiFlex Pro manual units impresses with its additional coating performance thanks to the outstanding PowerBoost technology.With OptiFlex Pro, you can effortlessly process all types of powder and coat complex parts to the highest quality standards –worldwide and under the most challenging industrial conditions.Using the Electrostatic App is your first step towards Industry 4.0 and makes the manualcoating process transparent.The first choice in manual coatingThe OptiFlex Pro units are designed to be uncompromising and agile formaximum industrial suitability and worldwide use.The intelligent and durable components are perfectly matched to each otherand form a high-performance package for demandingmanual powder coating.The ergonomic and intuitive operation enables everyuser to achieve the best coating results every time.PowerBoost® - More power performance with safehandlingThe newly developed PowerBoost technology of the OptiFlex Pro Seriesoffers the highest powder loading capacity in the powder coating industry at 110 kVwhile complying with safety regulations.In addition, the user benefits from excellent coating performance.The new feature complements the proven functionalities such asPCC mode, presets and individual coating programmesand significantly expands the range of applications.Stay one step ahead of the competition!With OptiFlex Pro, you can coat extremely efficiently and withconsistently high quality.The PCC (Precise Charge Control) mode regulates the spray currenteven at the lowest amperage (0-10 µA) with the highestaccuracy. This prevents overcharging even ofdemanding powders such as metallic powders and ensureshighest quality for thick layers, multilayer applicationsand recesses.DVC (Digital Valve Control) technology ensures accurate andrepeatable adjustment of the powder output and ensuresuniform layer build-up.
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The first choice for efficient manual coatingThe OptiSelect Pro is characterised by a particularly robust and durable design. The ergonomic gun is balanced in the hand, has a good grip and allows you to coat faster and more efficiently.No matter what conditions you are coating in, the OptiSelect Pro handgun is the first choice for efficient manual coating, even on complex parts.The new generation OptiSelect gun features the outstanding PowerBoost® high performance technology for maximum loading capacity. The benefits of the additional power ensure higher productivity, faster conveyor speeds and maximum area coverage, while the robust gun design ensures maximum reliability for the daily challenges of industrial coating. Key features OptiSelect Pro manual gun - PowerBoost high performance technology- Robust and ergonomic design for industrial use- PowerClean for quick and easy colour changes- Remote control on the back for quick and flexible operation- Use of high-quality non-stick materials- Extensive range of nozzles for all coating requirements- ATEX-certified gun and nozzle range Components work together perfectly for the best coating results The OptiStar® 4.0 control unit precisely monitors and controls all pneumatic and electrostatic parameters of the application.With the new PowerBoost technology, you can increase the quantity of your coating by maximising the area coverage.The tried-and-tested PCC mode ensures top quality thanks to ideal powder charging. With DVC technology, the powder output can be precisely regulated.coating quality.the OptiFlow injector precisely conveys the powder from the powder containerPowder flow and a homogeneous coating thickness.to the gun and guarantees a constantThe OptiSelect Pro manual gun offers maximum transfer efficiency and perfect coating quality and is ideal for frequent colour changes.
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Flexible and efficientAvailable in different versions and extraction volumes. ClassicLine booths are the ideal solution from small series to mass production. Compact design, easy integration into any systemClassicLine booths, mounted on castors for easy movement, are characterised by their space-saving design and integrated control system. Wide variety of solutionsYou can choose between the standard or the open version for larger parts and the extraction volume of 4,000 - 6,000 Nm3/h. Easy to clean for colour changesReplaceable cartridges and the stainless steel canbine base allow easy cleaning when a colour change is required. Robust and easy to maintainThe robust powder-coated superstructure provides a bright and spacious working area. An acoustic warning signal reminds you to clean the filter. Modern and ATEX certifiedClassicLine cabins use ATEX-certified components that meet the highest safety requirements and are recognised by insurance companies.
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OptiFlex® Pro S - for powders that are difficult to fluidiseFor powders that are difficult to fluidiseDo you want to process powders that tend to segregate economically? The OptiFlex Pro S system is just right for you!- Container with unique agitator system and 18 litre capacity- Processes powders that are difficult to fluidise- Prevents segregation- Residue-free processing of small quantities- Complete emptying of residual powder OptiFlex® ProPower - Quality - ControlThe new generation of OptiFlex Pro hand-held devices impresses with its additional coating performance thanks to the outstanding PowerBoost technology. With OptiFlex Pro, you can effortlessly process all powder types and beschicht. complex parts to the highest quality worldwide and under the most difficult industrial conditions. Using the Electrostatic App is your first step towards Industry 4.0 and makes the manual coating process transparent.The first choice in manual coatingThe OptiFlex Pro devices are uncompromisingly and agilely designed for maximum industrial suitability and worldwide use. The intelligent and durable components are perfectly matched to each otherand form a high-performance package for demanding manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at all times.PowerBoost® - More power performance with safehandlingAt 110 kV, the newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry while complying with safety regulations.The user also benefits from outstanding coating performance. The new feature complements the proven functionalities such as PCC mode, presets and individual coating programmesand significantly expands the range of applications.Be one step ahead of the competition!With OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current even in the lowest ampere ranges (0-10 μA) with maximum precision. This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses.and recesses. The DVC (Digital Valve Control) technology ensures precise and repeatable adjustment of the powder output and ensures a uniform layer build-up.
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OptiFlex® Pro - Take your manual coating to a new level!Power: Maximum coating performanceThe newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry at 110 kV, while complying with safety regulations.As a result, the user benefits from outstanding coating performance. Quality: Best application resultsWith the OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current with maximum precision even in the lowest ampere ranges (0-10 μA). This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses. Control: Master the application!The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with its integrated line management functions and service functions makes the coating process transparent and easier to control. Boron nitride powder applied efficiently and economicallyBoron nitride powder applied efficiently and economically Functional principle The boron nitride powder is loosened up by the agitator of the OptiFlexPro BN powder coating unit. An injector sucks the powder out of the powder container and conveys it to the powder gun using compressed air. The powder is electrostatically charged via a high-voltage cascade and sprayed onto the stamp or blank. Due to the electrostatic charge, the powder particles adhere to the surface to be beschicht.. The use of boron nitride is becoming increasingly important in aluminium processing. The use of boron nitrideof boron nitride increases the efficiency and quality of the extrusion process in aluminium extrusion presses.The service life of the die can be increased many times over by using boron nitride.▪ Boron nitride powder is an excellent lubricant for metal extrusion and other production processeswhere high process temperatures are generated▪ Boron nitride powder prevents the fusion of the die and aluminium blank▪ This protects the tools and extends their service life▪ The powder prevents the risk of fire and eliminates unwanted soot emissions▪ Boron nitride powder is heat- and oxidation-resistant, electrically insulating, chemically pure, storage-resistantand completely harmless to health▪ With boron nitride powder, you can achieve the highest quality in the extrusion process on aluminium presses
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OptiFlex® Pro - Take your manual coating to a new level!Power: Maximum coating performanceThe newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry at 110 kV, while complying with safety regulations.As a result, the user benefits from outstanding coating performance.Quality: Best application resultsWith the OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current with maximum precision even in the lowest ampere ranges (0-10 μA). This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses.Control: Master the application!The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with its integrated line management functions and service functions makes the coating process transparent and easier to control. OptiFlex Pro BDo you change colours frequently? The OptiFlex Pro B with powder feed from original containers is the right solution.- Maximum flexibility- Shortest and most thorough colour changes- Processing from the original container- Complete emptying of the carton thanks to the fluidised suction lance and the inclined position of the vibrating base- Scratch-resistant and easily accessible container depositBox hand-held device with OptiSpray pump technologyThe OptiFlex Pro B Spray hand-held device with OptiSpray application pump offers the perfect solution for coatings that require a stable powder output. The device is characterised by direct powder delivery from the original container and is ideal for quick and easy colour changes. The inclined vibrating base of the device and the fluidised suction lance enable the container to be emptied completely.With a powder output of up to 300 g/min and extremely high efficiency, the best coating results are achieved. The PowerBoost coating function supports maximum coating performance through highly efficient ion charging of the powder particles.
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Manual booths The manual booths from Gema Switzerland GmbH are ideal for the entire spectrum of manual coating, from small series to large-volume parts. The booth programme has a modular design and offers the perfect solution for all requirements. The ATEX-compliant components guarantee the highest possible level of safety.CompactRegardless of whether you opt for a ClassicOpen, a ClassicStandard or an exhaust air unit for attachment to a special enclosure, our Classic line of manual enclosures will impress in every case. The space-saving design, perfectly integrated functions and simple operation offer you the ideal conditions for efficient and high-quality manual coating.FlexibleThe manual booths in the Classic line offer the right solution for everyone: for beginners and experienced users, as a supplement to an automatic system or as a stand-alone solution for small or medium-sized batches. You can choose between the compact standard version and an open version for particularly bulky parts. You can also adapt the extraction capacity to your requirements: 4000 Nm3 /h is the right choice for smaller coating tasks, while 6600 Nm3/h is ideal for large objects.PowerfulThe powder-coated steel cabin encloses a well-lit, bright working area. The minimum exhaust air volume is constantly monitored and a warning light reminds you in good time to start the filter cleaning process. Together with the replaceable cartridges, the colour change option is also guaranteed.
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OptiFlex® Pro - Take your manual coating to a new level!Power: Maximum coating performanceThe newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry at 110 kV, while complying with safety regulations.This means that the user benefits from excellent coating performance. Quality: the best application resultsWith the OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current with the utmost precision, even in the lowest ampere ranges (0-10 µA). This prevents even the most demanding powders, such as metallic powders, from becoming overcharged and ensures the highest quality in the case of thick layers, multi-layer applications and recesses. Control: Take control of the application!The new features of OptiFlex Pro also give you a technological advantage. The Electrostatic App (E-App) with integrated line management and service functions makes the coating process more transparent and easier to control.
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OptiFlex® Pro - Take your manual coating to a new level!Power: Maximum coating performanceThe newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry at 110 kV, while complying with safety regulations.As a result, the user benefits from outstanding coating performance. Quality: Best application resultsWith the OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current with maximum precision even in the lowest ampere ranges (0-10 μA). This prevents overcharging of even the most demanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses. Control: Master the application!The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with its integrated line management functions and service functions makes the coating process transparent and easier to control.
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OptiFlex® Pro QPower - Quality - ControlThe new generation of OptiFlex Pro manual units impresses with its additional coating performance thanks to the outstanding PowerBoost technology.With OptiFlex Pro, you can effortlessly process all types of powder and coat complex parts to the highest quality standards –worldwide and under the most challenging industrial conditions.Using the Electrostatic App is your first step towards Industry 4.0 and makes the manualcoating process transparent.The first choice for manual coatingThe OptiFlex Pro devices are designed to be uncompromising and agile for maximum industrial suitability and worldwide use. The intelligent and durable components are perfectly matched to each other and form a high-performance package for demanding manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results every time.PowerBoost® - More power performance with safehandlingThe newly developed PowerBoost technology of the OptiFlex Pro series offers the highest powder loading capacity in the powder coating industry at 110 kV, while complying with safety regulations. In addition, the user benefits from excellent coating performance. The new feature complements the proven functionalities such as PCC mode, presets and individual coating programmesand once again significantly expands the range of applications.Stay one step ahead of the competition!With OptiFlex Pro, you can coat extremely efficiently and with consistently high quality.The PCC (Precise Charge Control) mode regulates the spray current with the highest precision even in the lowest ampere ranges (0-10 µA). This prevents overcharging evendemanding powders such as metallic powders and ensures the highest quality for thick layers, multi-layer applications and recesses. The DVC (Digital Valve Control) technology ensures accurate and repeatable adjustment of the powder output and ensures an even layer build-up.OptiFlex® Pro QColour change in 35 secondsThe OptiFlex Pro Q manual powder coating system is an advanced version of the proven OptiFlex Pro B and features additional modules for the fastest colour changes. The powerful vacuum source, built into the frame of the trolley, automatically cleans the outer surface of the suction tube when it is raised. The extracted powder is fed to the booth's filter system through an exhaust air hose. The automatic cleaning process is started either directly on the OptiSelect® Pro spray gun or by pressing the remote button on the control module. All powder-carrying components, from the suction tube to the injector, the powder hose to the spray gun and the spray nozzle, are automatically blown out with pulsating compressed air blasts.Customer benefits:Super-fast colour change (total changeover time 30-40 seconds)Suitable for all powder qualitiesMinimal space requirementShort amortisation periodColour change: quick, easy and clean!
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Accessories and spare parts for OptiFlow IG07 powder injector
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A+B | Gema flat jet nozzle NF40 complete.
Gema flat spray nozzles for GM03, GM04 and GA03
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8 |Gema O-ring - Ø 11 x 1.5 mm
Gema powder injector OptiFlow IG07
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B | Gema non-return unit for conveying air (black) (incl. items 7+8+9+13)
Gema OptiFlow IG06 powder injector
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11 | Gema guide bushing
Gema OptiFlex 2 / PRO fluid suction unit
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