Elcometer Sagola Classic Pro XD Flow Cup Paint Spray Gun with 36 Air Cap & 2.50 mm Stainless Steel Needle and Nozzle Kit
Scope of delivery
SAGOLA Classic Pro XD Spray Gun – High-Transfer Gravity-Feed Gun for Automotive, Industry, Wood & Decorative Coatings (21EPA / HVLP / Conventional 25/36/28)
The SAGOLA Classic Pro XD is a high-transfer, gravity-feed spray gun engineered for
durability and versatility – making it a professional solution for
automotive, industrial, wood and decorative applications.
SAGOLA positions the Classic Pro XD in the mid- to high-range segment, combining
high manufacturing standards with competitive pricing, strong service and a
3-year warranty.
For many users, the Classic Pro XD is also an attractive professional alternative to SATA (and comparable premium spray guns),
if you’re looking for a gun that delivers very fine atomization, high transfer efficiency and
real-world robustness – with a strong price-performance ratio and a 3-year warranty.
The focus is on a modern gun featuring a new body design, improved ergonomics and a
very wide range of application options. Thanks to the new air caps,
the typically high Sagola spray quality and maximum paint transfer, the Classic Pro XD is suitable
for both fine finishing work and priming/filler tasks – depending on the selected air cap and nozzle/needle set.
A key everyday advantage is the structural separation with no joints between air and paint
(“No joints between air and paint”). This makes cleaning easier, reduces potential wear and leakage points and increases
process reliability in continuous operation.
In addition, the internal air distributor ensures there are no loose parts that could come undone or wear over time –
a clear benefit for body shops and industrial users who depend on reliable, consistent performance.
The Classic Pro XD is also interesting for users working with smaller or mobile compressors:
it is explicitly designed for use with portable compressors > 2HP and features a
low-consumption air cap – a real practical advantage in many operations.
- New body design – maximum ergonomics and high comfort in daily use
- No joints between air & paint – easier cleaning, fewer weak points
- Stainless-steel nozzles & stainless-steel needles – robust and long-lasting
- New air caps (21EPA / HVLP / Conventional 25/36/28) – broad application range from finishing to primers
Details & Information
Product Features
The Classic Pro XD is built for professional everyday work: robust construction, high spray quality, efficient material usage and easy maintenance. SAGOLA emphasizes the combination of top manufacturing standards, competitive pricing, strong service and a 3-year warranty.
- New body design – modern, robust and engineered for long-term workshop suitability
- Maximum ergonomics & comfort – optimized handling for longer spray sessions
- No joints between air and paint – reduces potential weak points and makes cleaning easier
- Internal air distributor – prevents loose parts and reduces wear/aging caused by loosened components
- Stainless-steel nozzle & needle – robust material pairing for continuous professional use
- Matte chrome finish – premium look and easier cleaning
- Time savings – e.g., due to maintenance/cleaning advantages and service-friendly design
- Strict compliance with manufacturing & emission standards – for professional, compliant operation
- Suitable for mobile compressors (> 2HP) and low-consumption air cap – practical for many operations
- HVLP: Maximum saving and minimum mist – maximum efficiency, minimal overspray
- 21EPA: High performance finishes – high-end finishing performance
Air consumption / spray distance (system comparison):
HVLP: 355 L/min | Spray distance 12–15 cm
21EPA: 225 L/min | Spray distance 18–20 cm
Conventional 25/36/28: 155 / 205 / 240 L/min | Spray distance 18–20 cm
Key technical data (excerpt): Weight incl. cup 481 g, cup 650 ml, paint filter 80 mesh, air inlet 1/4", recommended max. inlet pressure 2 bar.
Standards & approvals (excerpt): CE, EN 1953, ATEX II 2 GX. Additionally: patented air valve and registered Community Design.
Variant Overview
The Classic Pro XD is precisely matched to material and application by choosing the right air cap and nozzle size. SAGOLA differentiates three core systems: 21EPA (high-quality finishes, high performance), HVLP (maximum savings & minimal spray mist), and Conventional via air caps 25 / 36 / 28 for heavier material tasks and special effects. Recommendations by nozzle size cover everything from paints/stains and finishes to HS primers, high-viscosity primers and water-based systems.
| Variant / Description | Configuration | Manufacturer No. | Recommended for |
|---|---|---|---|
| 21EPA air cap & 1.40 mm | 21 EPA – High quality finishes | 10141620 | For high-quality finishes (e.g., paints as well as stains/dyes) when surface quality is the priority. |
| 21EPA air cap & 1.60 mm | 21 EPA – Finishes and primers | 10141623 | For finishes and primers; suitable for paints & clear coats, wood and HS primers with controlled build. |
| 21EPA air cap & 1.80 mm | 21 EPA – HS primer / high thickness | 10141625 | For HS primers, higher film builds and base coats/primers when build and filling power are required. |
| Conventional air cap 25 & 2.00 mm | 25 – HS primer / high thickness | 10141627 | For HS primers and high material application (high film thickness) – ideal for strong build in a short time. |
| Conventional air cap 36 & 2.50 mm | 36 – Primers / high viscous | 10141629 | For high-viscosity primers; also suitable for clear coats and water-based paints when high output is needed. |
| Conventional air cap 28 & 2.80 mm | 28 – Viscous primers / Forged effect | 10141630 | For very viscous primers and applications with forged effect, when maximum throughput is critical. |
| HVLP air cap & 1.40 mm | HVLP – Industrial finishes / dyes | 10141621 | For industrial finishes and stains/dyes when maximum savings with minimal mist are desired. |
| HVLP air cap & 1.60 mm | HVLP – Industrial finishes and primers | 10141624 | For industrial finishes and primers incl. HS primers, when a balanced mix of finish and build is required. |
| HVLP air cap & 1.80 mm | HVLP – HS primer / high thickness | 10141626 | For HS primers, high film builds and base coats/primers – ideal when more output is needed while keeping HVLP benefits. |
| HVLP air cap & 2.50 mm | HVLP – Primers / high viscous | 10141631 | For high-viscosity primers as well as clear coats and water-based paints when high material flow with HVLP behavior is required. |
Accessories / options: The right consumables and accessories are crucial for a stable process. Depending on the application, the Classic Pro XD can be complemented with matching nozzle + needle kits, air caps as spare parts and a RC2 air flow regulator with pressure gauge. Cup and filter solutions are also useful for clean material supply.
Nozzle sets (nozzle + needle) – selection guide
The Classic Pro XD works with matched nozzle + needle kits. Nozzle size directly affects material flow, film build and suitability for low- or high-viscosity materials. The larger the nozzle, the higher the output – ideal for primers/high-viscosity products. Smaller nozzles support fine finishing work.
- 1.40 mm: high-quality finishes (paints, stains/dyes)
- 1.60 mm: finishes & primers (paints/clear coats, wood, HS primers)
- 1.80 mm: HS primers / high film builds (base coats, primers)
- 2.00–2.80 mm: thicker/high-viscosity primers and special effects (forged effect), depending on the air cap
If you tell me the material type (finish/primer/high-viscosity/water-based) and the desired film build, I can recommend the right air cap + nozzle size combination.
Tip: HVLP is ideal for maximum savings and minimal spray mist. 21EPA is the right choice when you prioritize high-quality, high-performance finishes. For thicker/high-viscosity primers and special effects, the conventional 25/36/28 air caps with larger nozzle sizes are intended.
Applications / Use Cases
The Classic Pro XD is a universal professional solution that can cover very different materials and industries depending on air cap and nozzle. The key is the combination of spray system (finish/saving/conventional) and material output (nozzle size).
- Bodyshop: primers and sprayable mastics/fillers
- Industry: finishes and primers in production and workshop applications
- Wood: paints and clear coats, base coats, water-based clear coats
- Decoration: enamels and clear coats
In practice: with 1.40–1.60 mm you cover many finishing and standard priming tasks, with 1.80 mm you move more into HS primers/build, and with 2.00–2.80 mm you address high-viscosity primers and special effects – always paired with the right air cap.
Product Brochure
More details about the SAGOLA Classic Pro XD (technical data, air caps, versions/order codes, spare parts, accessories & warranty) can be found in the manufacturer document (brochure). View the Classic Pro XD brochure (PDF)
- Product number: 2151268
- Manufacturer: Elcometer
- Weight: 1 kg
- Length: 243 mm
- Width: 135 mm
- Height: 143 mm
Technical details
| Weight with cup | 481 g |
| Dimensions | 17.9 × 1.9 × 17.6 cm |
| Air inlet | 1/4 |
| Cup capacity | 650 ml |
| Product filter | 80 mesh |
| Max. recommended inlet pressure | 2 bar |
| Spray distance (HVLP) | 12–15 cm |
| Spray distance (EPA / 25 / 36 / 28) | 18–20 cm |
| Air consumption HVLP | 355 L/min |
| Air consumption 21 EPA | 225 L/min |
| Air consumption 25 / 36 / 28 | 155 / 205 / 240 L/min |
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