AirSpray

Automatic AirSpray Spray Guns – ultra-fine atomization & crisp edges

Automatic AirSpray spray guns (HVLP/conventional) use compressed air and air-cap geometry to finely atomize coating materials. The result is high-quality appearance finishes, precise edge definition and repeatable film builds – ideal for series coating, robot applications and automated paint lines.

Nozzle, air cap, pressures – what makes AirSpray process-safe

The nozzle size (typically 0.8–1.8 mm) and the matching air cap (HVLP/conventional) determine atomization and spray pattern. Atomizing air is usually 1.0–2.5 bar, material pressure (cup/pump) 0.5–1.5 bar. Combined with proper filtration and a stable material supply, you achieve consistent, high-grade surfaces.

Automation & integration

AirSpray automatic guns are typically integrated via 24 V I/O (needle stroke) and pneumatics. Quick changers for nozzle/air cap, external needle adjustment, circulation systems and ATEX-compliant versions ensure short cycle times, minimal downtime and high repeatability in lines and robot cells.

Key benefits at a glance

• Ultra-fine atomization & precise edges for premium appearance surfaces
• Repeatable film builds & consistent spray pattern
• Material- and energy-efficient with thin films
• Robust integration into lines & robot cells

Comparison: AirCombi & Airless

AirCombi (Airmix) combines material pressure with air assistance and offers higher area output with fine finish. Airless works without atomizing air and is maximally efficient on large areas. For detail work, appearance finishes and thin films, AirSpray remains the first choice.

Top manufacturers for Automatic AirSpray guns

• Anest Iwata – WA/WRA series (HVLP/conventional) for precise series applications; wide selection of air caps & nozzles.
• Wagner – TOPFINISH GA 1020/1030 for continuous duty; stainless media paths, uniform spray pattern.
• Graco – AirPro Automatic (HVLP/compliant/conventional); robust for metal, wood & plastics.
• DeVilbiss – AG-361/AG-362 (Trans-Tech®/HVLP) with precise stainless-steel nozzles for high-grade finish work.
• Krautzberger – Automatic spray guns (e.g., M10/M18) for air atomization; fine spray patterns, economical processes.
• Walther Pilot – Automatic AirSpray (e.g., PILOT WA-2000) with quick changer & external needle adjustment.
• Sames – AirSpray automation solutions for lines & robots with high repeatability and broad variant range.
• Sagola – V4000 Automatic Airspray; rugged industrial design with broad nozzle set for premium surfaces.
• Dürr – EcoGun AS AUTO for precise air atomization in automated lines; compact and maintenance-friendly.
• WIWA – Automatic AirSpray systems for industrial and series applications; high durability and easy maintenance.
• SATA – German precision “Made in Kornwestheim.” SATA stands for long-lasting quality, fine atomization and ergonomic handling. The SATAjet X series uses a special labyrinth air system for an exceptionally uniform spray jet.
• Beschichtpunkt – Specialist for application technology and gravity-feed spray guns focused on precise atomization, ergonomics and high surface quality.
• Binks – Spray guns, pressure pots & accessories for precise coating applications.
• Colad – Paint shop supplies, masking materials & mixing systems for efficient coating processes.
• Elcometer – Precise measuring & testing technology for film thickness, adhesion, climate & surface preparation.
• Mirka – Abrasives, polishing systems & dust extraction for perfect surface preparation.
• Ransburg – Electrostatic spray guns & systems for efficient, material-saving coating.

Discover AirSpray automatic guns, nozzles and air caps – precisely matched to your surface. Request personal consulting now or view products.