AirCombi

Automatic AirCombi / Airmix – fine finish with high efficiency

Automatic AirCombi/Airmix spray guns combine high material pressure with gentle air assistance. This produces a fine, controlled spray pattern with clean edge definition – with high coverage and reduced overspray. Typical settings: material pressure 60–130 bar plus atomizing air 0.5–1.5 bar.

Nozzle, air cap, parameters – what makes Airmix process-reliable

The nozzle selection (e.g. 0.009″–0.021″) defines flow rate and fan; the air cap stabilizes the edges and fine atomization. Filter fineness (typically 30–100 mesh) protects the nozzle; in combination with piston or diaphragm pumps and precise pressure regulation, you get reproducible film thicknesses and consistent quality.

Automation & Integration

AirCombi/Airmix automatic spray guns are controlled via 24 V I/O (needle stroke) and pneumatics, usually mounted on base plates. Quick-change nozzles, circulation systems, bypass as well as pressure and temperature monitoring shorten downtimes and increase process reliability – ideal for cycle lines and robot cells.

Advantages at a glance

• Fine finish with clean edge control
• Less overspray vs. Airspray, better surfaces vs. Airless
• High coverage & short cycle times
• Stable, reproducible film thicknesses in line & robots

Distinction: Airless & Airspray

Airless maximizes coverage without atomizing air, but may reach limits with edges and fine transitions. Airspray delivers the finest finish but is more air- and material-intensive. AirCombi/Airmix sits in between: efficient like Airless, fine like Airspray – ideal for mixed geometries.

Top manufacturers for automatic AirCombi / Airmix spray guns

• Sames (formerly Kremlin) – Airmix® automatic solutions for fine atomization, low overspray and high repeatability.
• Wagner – Air-assisted (Airmix) for continuous operation; stainless media paths, clean spray pattern on complex geometries.
• Graco – Air-assisted automatic guns (AA) with wide nozzle/air cap packages for metal, wood & plastic.
• DeVilbiss / Binks – Trans-Tech®/AA systems for high-quality appearance surfaces and efficient material use.
• Krautzberger – Airmix automation for paints, waterborne coatings and higher-viscosity media; economical operation.
• Walther Pilot – compact Airmix automatic spray guns (also mini) for tight installation spaces and cycle lines.
• Anest Iwata – Air-assisted automation solutions with a large variety of nozzles and air caps.
• WIWA – AirCombi automation systems for serial applications; robust design, wide nozzle spectrum, easy maintenance.
• Nordson – Air-assisted automatic spray guns for high-speed lines; process-reliable integration with dosing and control technology.
• Ecco Finishing – compact air-assisted automatic spray guns with stainless media paths, low overspray tendency and stable edge control.
• SATA – German precision “Made in Kornwestheim”. SATA stands for long-lasting quality, fine atomization and ergonomic handling. The SATAjet X series uses a special labyrinth air system for a particularly uniform spray pattern.
• Beschichtpunkt – Specialist for application technology and gravity spray guns focusing on precise atomization, ergonomics and high surface quality.
• Binks – Spray guns, pressure tanks & accessories for precise coating applications.
• Colad – Painting supplies, masking materials & mixing systems for efficient coating processes.
• Elcometer – Precise measuring & testing technology for film thickness, adhesion, climate & surface preparation.
• Mirka – Abrasives, polishing systems & dust extraction technology for perfect surface preparation.
• Ransburg – Electrostatic spray guns & systems for efficient, material-saving coating.

Discover AirCombi/Airmix automatic spray guns, nozzles and air caps – precisely matched to your line. Request personal consultation now or View products.