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Binks AG362P – Comprehensive product description

Title and description

The Binks AG362P is an automatic low-pressure spray gun with air atomisation and a modular design for precise coating on systems and fixed installations. It is available with either a quick-change lever manifold or screw manifold (with/without recirculation) and is suitable for water- and solvent-based materials.

Highlights & advantages

  • Modular design with interchangeable manifolds (lever, screw, screw with recirculation)
  • Precise air caps (conventional 90 or HVLP 90HV) for defined patterns and flow
  • Optional needle adjustment directly on the gun (micrometer or ratchet) and "fixed" end cap
  • Stainless steel media path, Quickclean™ housing coating and robust sealing materials
  • ATEX/UKEX-compliant design for Zone 1/2 (II 2 G X T6 / Ex h II Gb X)
  • Wide range of accessories for process optimisation

Areas of application

Precision painting and coating, e.g. in the cosmetics and glass industries; ideal for automated lines with externally controlled material supply or optional needle flow control on the device.

Technical data

CategoryValue
Spraying principleLow pressure, air atomisation (automatic)
Max. inlet air pressure (P1)7 bar (102 psi)
Max. fluid inlet pressure (P2)7 bar (102 psi)
Cylinder air (P3)4–7 bar (58–102 psi)
Air caps90 (conventional) / 90HV (HVLP, 0.7 bar at cap)
Performance data Air cap 90 (conventional)75–125 L/min · 2.0–3.0 bar · typ. 160–200 ml/min · Fan approx. 145 mm @ 200 mm
Performance data air cap 90HV (HVLP)220–270 L/min · 3.8–4.8 bar · typ. 160–200 ml/min · Fan approx. 145 mm @ 200 mm
Connection sizes (lever manifold)P1 Air 1/8″ G · P2 Fluid 1/8″ G · P3 Cylinder 1/8″ G
Connection sizes (screw manifold)P1 Air 1/4″ G · P2 Fluid 1/4″ NPS · P3 Cylinder 1/8″ G
Materials (in contact with media)Stainless steel (head & fluid paths); seals/O-rings: HDPE, Viton Extreme
Housing / air capQuickclean™ coated aluminium / chemically nickel-plated brass
EnvironmentMax. ambient temperature 40 °C (nominal)
Dimensions with manifoldLever: approx. 121 × 97 × 44 mm · Screw: approx. 121 × 64 × 89 mm
Weight with manifoldLever: approx. 925 g · Screw: approx. 830 g
ATEX / EX markingII 2 G X T6 / Ex h II Gb X · Suitable for Zone 1/2
MediaSolvent- and water-based materials

Versions & part numbers

The order code follows this pattern: AG362P – [90/90HV] – [nozzle size] – [adapter/options]. Example: AG362P-90HV-05-LMP.

  • Air cap: 90 (conventional) / 90HV (HVLP)
  • Nozzle sizes (selection): e.g. 0.5 mm, 0.7 mm, 1.0 mm (see cap tables and tip/needle combinations)
  • Adapter (manifold): L = lever, S = screw adapter without circulation, T = screw adapter with circulation
  • Rear options: F = end cap (fixed), M = micrometer needle adjustment, P = sealing plug (including fan/atom blanking)

Note: For recommended air cap/nozzle combinations and tip/needle part numbers, refer to the "Air Cap Performance Guide", "Recommended Fluid Tip / Air Cap Combinations" and "Fluid Tips & Needles" tables.

Compatible accessories (selection)

  • SPA-417-K – Micrometre needle adjustment
  • SPA-426-K – Ratchet needle adjustment
  • SPA-167-K – End cap (fixed needle position)
  • SPA-414-K – Air control valve (fan/atomiser)
  • SPA-111-K2 – Blanking plugs (replaces item 34)
  • SPA-423-K – Low-profile control valves (replaces item 34)
  • AGGS-33 / SS-659-CD – Mounting rail / nut
  • SPA-173-K / SPA-174-K / SPA-175-K / SPA-176-K – Mounting and index adapters

Why AG362P?

  • Process reliability: defined cap performance and clear pressure/flow windows
  • Flexibility: quick changeover (lever), flat profile (screw), recirculation (T)
  • Robust materials: stainless steel media path, high-quality seals
  • Compliance: ATEX/UKEX suitable for Zone 1/2
  • Service-friendly: detailed adjustment, maintenance and troubleshooting instructions

FAQ

Which air cap should I choose?

90HV (HVLP) for HVLP applications (cap pressure 0.7 bar), typically 220–270 L/min at 3.8–4.8 bar. 90 (conv.) requires less air (75–125 L/min at 2.0–3.0 bar) – both achieve typically 160–200 ml/min and approx. 145 mm spray fan (depending on material/distance).

Which manifold variant is suitable for my system?

L (lever) for quick gun change; S (screw) for compact, flat profile without circulation; T (screw + circulation) if recirculation of the coating is required. Connection sizes for air/fluid differ between lever and screw.

Are there recommended start settings?

Initially open the fan/atom valves, adjust the material flow via the supplier, then set the inlet air pressure to the values recommended in the cap table; then fine-tune depending on the image (too dry/too wet).

How do I deal with typical spraying problems?

Causes are often contamination or misalignment (e.g. clogged horn holes, incorrect tip/needle, too high/too low pressure). The manual contains detailed fault diagrams for mechanics, air, fluid and spray pattern.

More information
  • Product number: 2180295
  • Manufacturer: Binks
  • EAN: 5,02185E+12
  • Weight: 0.945 kg

Further manufacturer information

Binks (Carlisle Fluid Technologies). 5‑Jahre Pumpengarantie auf Verarbeitungs- und Materialschäden. CE und ATEX geprüft.
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