Nozzles & Nozzle Sets

With precise nozzles, air caps and needles you achieve reproducible spray patterns, optimal film builds and economical throughput. Our range includes complete sets (air cap/nozzle/needle) for HVLP, LVLP and conventional spray guns as well as material nozzles for airless/airmix including hard metal/ceramic variants. We provide consulting on viscosity, nozzle size, pressure windows, spray pattern and wear – from primer through to clear coat.

Applications & benefits

Whether in automotive, industry, plastics, wood or bodywork & paint – correctly matched nozzles ensure fine atomization, clean edges and minimized overspray. The right sizes and air caps shorten cycle times, reduce rework and stabilize coating quality across changing materials.

Tasks & set configuration

We configure nozzle sets for each material window (primer, base/colour coat, clear coat), define pressure ranges and select round/flat spray depending on component geometry. Hard metal/ceramic nozzles extend service life with abrasive materials. Defined minimum stock levels, service kits and approved alternatives keep supply stable; all approvals and batches are documented via PDF/CSV export and QR labels.

Product areas & integration

The program includes air caps, nozzles and needles as sets or individual components, material nozzles for airless/airmix as well as wear parts and cleaning accessories. All components are designed for compatibility, service life and reproducible spray patterns.

For complete workstations we define nozzle sets with coordinated sizes, air caps and pressure windows. We consolidate bills of material, define minimum stock levels and integrate supply into quality workflows and audit processes – for stable processes and reliable documentation along the value chain.

Benefits at a glance

Clean spray patterns – suitable nozzle sizes & air caps for every material.
Fast processing – optimized flow rate and less rework.
Long service life – hard metal/ceramic for abrasive or high-viscosity materials.
Traceable – approvals, batches & pressure windows as PDF/CSV and labeled via QR.

Top manufacturers – accessories & spare parts

SATA – air caps, nozzles/needles & nozzle sets.
DeVilbiss – nozzle systems for professional spray guns.
Binks – nozzles & peripherals in the material flow.
Ransburg – nozzle solutions for electrostatics.
Graco – airless/airmix nozzles & tip guards.
Wagner – airless/airspray nozzles for large areas & detail work.
WIWA – high-pressure material nozzles & accessories.
Gema – nozzles for powder processes.
Anest Iwata – spray gun nozzle sets & needles.
HOSCO – precision components in the material flow.
beschicht. – sets & QR labels for nozzle documentation.

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Guides & resources

SATAjet X – the new nozzle technology & digital features compared to previous models

Learn more about the innovative nozzle technology of the SATAjet X and the new digital features that set it apart from previous models.

Learn more

Cleaning and drying the nozzle set – step-by-step guide

Find out how to properly clean and dry the nozzle set to extend its service life.

Learn more

Frequently asked questions about nozzles

Which nozzle components are part of the standard program?

The program includes air caps, nozzles and needles, complete nozzle sets (HVLP/LVLP/conventional), material nozzles for airless/airmix as well as hard metal and ceramic variants. Size gradations for primer, base/colour coat, clear coat and high-viscosity materials.

How do I choose the right nozzle size and spray pattern?

Align the nozzle size with viscosity, desired film thickness and flow rate. Match air cap and pressure window to the material and select round or flat spray depending on component geometry. For abrasive/highly resistant materials, use hard metal/ceramic variants for longer service life.

How do I document approvals and wear-related replacements?

Record nozzle size, air cap type, material approval, pressure window and replacement intervals for each workstation. Evidence is exported as PDF/CSV; labels/QR codes support quick assignment and audit-proof documentation.

Customer feedback

Request nozzles now

We supply air caps, nozzles, needles and nozzle sets – including consulting on viscosity, nozzle size, spray pressure, spray pattern and service life. From requirements analysis through to audit-proof documentation, you get everything from a single source.