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Filter Discs
With the right filter discs, you protect guns, valves and nozzles from particles and gel residues – for stable, reproducible painting & coating processes. Our range includes gun/equipment disc filters, in-line filter discs and mesh plates for adapters. We advise on mesh sizes (e.g., 80–400 µm), filter area, flow rate, media/solvent resistance and documentation.
Application & Benefits
Whether automotive, industry, plastics, wood or bodyshop – correctly sized filter discs reduce nozzle blockages, pressure fluctuations and downtime, protect equipment and stabilize film quality and approvals. With suitable mesh sizes, sufficient filter area and defined vacuum/∆p limits, quality and energy use remain under control.
Tasks & Set Configuration
We configure filter discs according to medium, gun/equipment type (e.g. HVLP, RP, cup or pressure-pot systems), flow rate and quality targets. Mesh sizes, materials (e.g. stainless steel 304/316, PA/nylon), cleaning cycles, replacement labeling and thresholds (vacuum/∆p) are defined; cleaning, replacement and disposal are documented via PDF/CSV export and QR labels.
Product Areas & Integration
The range includes gun filter discs (between cup/adapter), in-line disc filters (hose/inline sections) and mesh plates for adapters. All solutions are designed for pressure drop, flow rate and process stability – with clean integration into QA workflows.
For complete workstations, we define filter disc sets with coordinated mesh sizes, sufficient filter area, vacuum monitoring and replacement guidelines. We consolidate BOMs, define minimum stock levels and integrate supply into audit processes – for stable quality and reliable documentation along the value chain.
Advantages at a Glance
- Clean material supply/spray pattern – suitable mesh sizes & designs for trouble-free material flow.
- Consistent processes – vacuum/∆p monitoring & defined cleaning/replacement intervals.
- Equipment protection – prevents nozzle/valve clogging and equipment wear.
- Audit-proof documentation – disc data, cleanings & replacements as PDF/CSV and QR-labeled.
Top Manufacturers – Accessories & Spare Parts
- DeVilbiss – filter discs & gun/adapter accessories.
- Binks – filter discs for coating equipment.
- SATA – gun disc filters & accessories.
- Graco – in-line discs & equipment filters.
- Wagner – filter discs for coating systems.
- Sames Kremlin – in-line discs and adapter mesh plates.
- Walther Pilot – disc filters & fittings.
- Anest Iwata – filter discs for spray guns.
- 3M – process accessories for filters & cup systems.
- Colad – pre-filters and filter discs.
- Finixa – mesh plates & pre-filters.
- beschicht. – sets, labels & QR for disc documentation.
Go directly to Filter Discs – or Consulting & Configuration.
Guides & Resources
The importance of paint strainers: Why choosing the right mesh size is crucial for perfect results
Learn how selecting the right mesh size affects paint quality.
Learn moreFrequently Asked Questions about Filter Discs
What types of filter discs exist and what are they used for?
Filter discs are used in guns, adapters or in-line housings and protect nozzles and valves from particles. Common solutions include stainless-steel and plastic meshes in various mesh sizes, mesh plates and reinforced in-line discs. Applications: basecoat/clearcoat, primers, resins and adhesives.
How do I select mesh size, material and geometry?
Key factors: medium/viscosity, particle size, desired flow rate and gun/equipment type. Typical mesh sizes are 80–400 µm; finer meshes protect better but increase pressure drop. Ensure sufficient filter area, media/solvent-resistant materials (e.g., stainless steel 304/316, PA/nylon) and correct installation position/geometry.
How do I document filter discs in a process-safe and audit-proof way?
Define and document cleaning or replacement intervals based on vacuum/∆p limits, shot/operating hours or quality thresholds. Record type, mesh size, material, batch/lot number, installation position and date. Labels/QR codes ensure traceability; PDF/CSV exports ensure audit-proof archiving.
Customer Reviews
Request Filter Discs Now
We supply filter discs for spray guns, adapters and in-line housings – including consulting on mesh sizes, filter area, flow rate, chemical resistance, vacuum/∆p, service life and documentation. From needs analysis to audit-proof documentation, you get everything from a single source.
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