Practical Guide
Sagola 2100 XD TECH: Optimize Spray Pattern & Target Overspray Reduction
Too much mist, dry edges, or uneven paint application? This guide shows you in a practical way how to stabilize your spray pattern with the Sagola 2100 XD TECH (1.30 / 1.40) – without trial & error.
Typical Practical Symptoms
- Heavy overspray despite a clean nozzle
- Dry peripheral zones in the spray fan
- Uneven material application during steady movement
KPI
–30% Mist*
possible through correctly reduced atomization pressure (guide value)
KPI
15–20 cm
constant spray distance stabilizes the fan pattern
KPI
≤ 4 bar
max. inlet pressure according to manufacturer
Practical Tip:
Overspray is almost never a "nozzle problem," but usually due to atomization pressure being too high. Lower the pressure first – not the distance.
Recommended Settings for Mist Reduction (Guide Values)
| Parameter | Guide Value | Goal |
|---|---|---|
| Air Pressure | 1.4–2.0 bar | Clean atomization with minimal mist |
| Fan Width | medium | uniform core without dry edges |
| Material Quantity | slightly reduced | apply wet but controlled |
5-Step Workflow for a Smooth Spray Pattern
- Thin & filter material correctly
- Start with pressure in the lower guide value range
- Spray a test pattern (compare edges & center)
- Fine-tune material quantity open rather than increasing pressure
- Maintain constant distance & speed
CTA: Choose the Right Variant Directly
Conclusion
With the Sagola 2100 XD TECH, overspray can be significantly reduced – provided that pressure, distance, and material quantity are properly matched. Those who consciously keep the pressure low and dose finely achieve smooth, reproducible surfaces with less rework.
