Practical Guide
Correctly Setting Up the Sagola 2100 XD TECH: Guidelines, Workflow & Typical Errors (1.30 / 1.40)
Do you want a smooth spray pattern, clean edges, and less overspray? Here you will find practical guide values from the SAGOLA documentation, plus a professional workflow and maintenance routine – suitable for the 1.30 and 1.40 variants.
Quick Check (for immediate better results)
- Work within the recommended air pressure range (guideline) and stay below the max. inlet pressure.
- Keep the spray distance constant – too close causes runs, too far increases overspray.
- After every job: clean thoroughly + lightly lubricate moving parts.
Product Overview: Variants, Applications, Advantages
| Variant | Typical Applications (Practical) | Why it fits | CTA |
|---|---|---|---|
| 1.30 (N&N) | Finer application, controlled finish, when you want to paint more "calmly" (e.g., detailed surfaces, clean spray pattern). | More control over material volume + spray pattern with the same operating principle (2-stage trigger: air first, then material). | View 1.30 Version |
| 1.40 (N&N) | Slightly more material reserve for when you want to cover areas quickly or the paint is mixed "heavier." | Same robust construction/materials + precise control options – ideal when speed & coverage are priorities. | View 1.40 Version |
Note: According to documentation, the 2100 XD is intended for appropriately thinned materials (e.g., paints, clear coats, adhesives) in automotive, wood, and plastic sectors.
KPI 01
1.4–2.2 bar
Recommended air pressure range (as a guideline) – fine-tune depending on material, nozzle & environment.
KPI 02
15–20 cm
Typical application distance (guideline): keep constant – this stabilizes gloss & overspray behavior.
KPI 03
≤ 4 bar
Do not exceed max. inlet pressure (static) – protects the gun & reduces unnecessary environmental impact.
Pro Tip: Pressure "as low as possible," but stable
Don't automatically set the atomization pressure to "max." The documentation recommends choosing the lowest atomization pressure that provides the desired result – this reduces overspray and makes the application smoother. Then fine-tune using material volume and fan width.
CTA: Select your Sagola 2100 XD TECH directly
Choose the appropriate needle/nozzle size – if unsure, we recommend: start with 1.30 (control) or 1.40 (speed/reserve) – then make a final decision via a test pattern.
Recommended Basic Settings (Guidelines from Documentation)
| Parameter | Starting Value (Guideline) | How to fine-tune in practice |
|---|---|---|
| Air Pressure | approx. 1.4–2.2 bar | Via the internal flow regulator: turn clockwise to decrease, counter-clockwise to increase. Goal: stable atomization without creating unnecessary overspray. |
| Spray Distance | approx. 15–20 cm (EPA guideline) | Keep constant. Proximity increases material application (risk of runs), distance increases overspray – better to adjust pressure/material volume than to "wildly" change distance. |
| Material Volume | Start: moderately open | Product regulator: turn clockwise to reduce, counter-clockwise to increase. For small/angular areas, "dose" additionally via the trigger stroke. |
| Fan Width | Start: medium | Via spray pattern control: counter-clockwise for wider, clockwise for narrower. Use smaller settings for edges/attachments. |
| Max. Inlet Pressure | not over 4 bar (static) | Use a pressure reducer on the hose; excessive pressure doesn't make it "better," just often more misty. |
Important: These values are guidelines. Paint, thinner, temperature/humidity, and nozzle set significantly influence the result – always finalize settings with a test spray pattern.
Pro Workflow (5–7 steps, fast & reproducible)
- Preparation: Mix/filter material according to manufacturer instructions. If unsure: better to filter once more than to fix defects later.
- Initial Setup: Set air pressure within guideline range, fan to "medium," open material volume moderately.
- Test Pattern: 1–2 passes on a test card. Check: Are edge zones dry? Center too wet? Then adjust pressure first, then material.
- Stabilize Spray Distance: 15–20 cm as a starting point, uniform speed, keep overlap clean.
- Fine Adjustment: Reduce material volume for small/angular areas (via regulator or trigger dosing).
- Intermediate Check: If climate changes, slightly lower pressure (critical conditions) and run a "rounder" fan – this keeps the core stable.
- Post-processing: Clean immediately before the paint sets. Then lightly lubricate moving parts.
Troubleshooting (4 typical problems + quick fixes)
1) Runs / Too much material application
- Reduce material volume (product regulator) and/or keep spray distance stable.
- Only increase pressure enough to keep atomization clean – don't "over-blow."
2) Dry edges / grainy surface (too dry)
- Slightly increase material volume or minimally reduce distance (stay constant!).
- Check if you are using unnecessarily high pressure – goal is "minimum necessary atomization."
3) Uneven spray pattern / "spitting"
- Check the fit and cleanliness of the air nozzle/air cap: deformation/residue can visibly degrade atomization.
- Clean/replace product filter if contaminants are causing blockages.
4) Excessive mist / Overspray too high
- Reduce pressure until atomization is just clean (guideline approach).
- Don't try to "save" it by moving further away – better to correct the settings.
Maintenance & Cleaning (5 practical points)
- Immediately after painting: Clean the gun and cup with suitable thinner until only clean thinner comes out.
- Air nozzle/Air cap: If necessary, soak in thinner, then blow out with compressed air – do not use hard/metallic tools.
- Keep sealing surfaces clean: Keep areas around seals free of residue, otherwise leaks and spray pattern problems will occur.
- Proper machine cleaning only: Do not soak longer than necessary, do not use immediately after, and ensure no cleaning fluid remains inside.
- Lubrication: After cleaning, lightly grease/oil moving/rubbing parts (use silicone-free substances so atomization doesn't suffer).
FAQ (Practically Relevant)
What air pressure setting is a good start?
As a guideline: work in the recommended range (approx. 1.4–2.2 bar) and go as low as possible while atomization remains clean.
How far away should I be with the 2100 XD?
As a guideline, 15–20 cm. Consistency is more important than "perfect" centimeters – keep distance and speed stable.
Can I scrape out clogged holes with a needle?
No – according to documentation, do not use sharp/hard objects. Better to soak (thinner), clean with a brush, and blow out.
What is the benefit of lubricating after cleaning?
Cleaning removes lubrication. Light oil/grease (without silicone components) protects threads/rubbing points and maintains ease of use.
When do I need to replace parts like seals/packings?
When leaks occur or if function is not stable after cleaning/setup. The documentation lists packings as typical wear parts that should be replaced in case of malfunctions.
Conclusion
The Sagola 2100 XD TECH is "simply good" when used reproducibly: air pressure within guideline range, constant distance, material volume correctly dosed – and consistently cleaned + lightly lubricated after every use. This way, you get a smooth spray pattern and save yourself rework.
Safety Note: Always disconnect compressed air and observe occupational safety guidelines before maintenance/cleaning.
